OEE Software

Overall Equipment Effectiveness Software

Overall Equipment Effectiveness Software unites digital performance data with the physical operation of manufacturing equipment by monitoring key metrics in real time. It ensures machinery runs at peak performance while maintaining quality standards and reducing downtime and inefficiencies.

This solution empowers smart manufacturing by integrating equipment insights into proactive maintenance and continuous process enhancement.

Equipment Effectiveness Challenges

Maximizing equipment effectiveness is challenging due to unplanned downtime, inconsistent maintenance, and limited visibility into performance data. Manufacturers often rely on manual tracking or siloed systems, making it difficult to identify root causes of inefficiency. Without real-time monitoring and analytics, optimizing availability, performance, and quality remains out of reach.

What does OEE Software Do?

OEE (Overall Equipment Effectiveness) Software tracks and analyzes equipment performance to identify productivity losses across availability, performance, and quality. It captures real-time data from machines and production lines to calculate OEE scores and highlight bottlenecks. This enables manufacturers to reduce downtime, increase throughput, and drive continuous improvement across operations.

Automated Reporting

Generates scheduled, detailed reports and dashboards that consolidate OEE metrics, trends, and performance indicators. Simplifies review and supports continuous improvement.

Real-Time Monitoring

Continuously tracks equipment performance by capturing live data on uptime, speed, and utilization. Enables proactive alerts and efficient resource management to maximize operations.

Advanced Analytics

Processes equipment data using robust algorithms to pinpoint inefficiencies, predict maintenance needs, and provide actionable insights that drive process improvements.

Increased Output

Boosts capacity by pinpointing inefficiencies, increasing manufacturing throughput.

Reduced Downtime

Minimizes stoppages through early fault detection and proactive maintenance scheduling.

Cost Savings

Optimizes asset use to cut repair costs and lower overall operational expenses.

Data-Driven Decisions

Empowers teams with actionable insights for smarter and timely choices.

Improved Efficiency

Maximizes utilization and reduces waste for streamlined operations.

Proactive Maintenance

Detects issues early and schedules maintenance, preventing costly breakdowns.

OEE Software Integration

OEE Software is vital in the smart manufacturing ecosystem by integrating with systems like MES, SCADA, and ERP to measure and optimize equipment performance in real time.

What happens when you integrate?

Integration enables seamless data capture from machines, delivering real-time visibility into availability, performance, and quality. This supports proactive maintenance and continuous improvement across the shop floor.

The image has a clean, professional design with a blue and white color scheme. On the left side, bold white text reads: “How is a Gantt Chart Used in Manufacturing Process?” with a subtitle underneath: “Visualizing production timelines, optimizing workflow, and managing resources efficiently.” The background behind the text features a large blue curved shape. On the right side, there are stylized illustrations representing a manufacturing process, including factory buildings connected with arrows and calendar icons symbolizing scheduling. Below that is a colorful Gantt chart with horizontal bars in green, orange, and blue showing task timelines and dependencies. Small illustrated factory workers and machinery icons are integrated into the chart, visually emphasizing collaboration, workflow, and resource management. The overall design conveys clarity, coordination, and efficiency in production planning using Gantt charts.

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Frequently Asked Questions

Have Question? We are here to help

What is OEE software?

OEE software tracks and analyzes equipment performance by measuring availability, performance, and quality. It helps manufacturers identify losses and improve productivity.

What is OEE in the manufacturing industry?

OEE (Overall Equipment Effectiveness) is a metric used to measure how effectively manufacturing equipment is utilized. It highlights downtime, inefficiencies, and quality losses.

What are the 3 components of OEE?

Availability – Actual operating time vs. planned production time
Performance – Actual speed vs. ideal cycle time
Quality – Good parts produced vs. total parts produced

What is the difference between TPM and OEE?

TPM (Total Productive Maintenance) is a proactive maintenance strategy, while OEE is a performance metric. OEE often measures the effectiveness of TPM initiatives.

What does OEE mean?

OEE stands for Overall Equipment Effectiveness. It measures the percentage of manufacturing time that is truly productive.

What is OEE a KPI?

OEE is a KPI (Key Performance Indicator) used to track equipment efficiency. It combines availability, performance, and quality into one benchmark score.

What is OEE monitoring?

OEE monitoring involves real-time tracking of machine uptime, cycle times, and defect rates to analyze performance and uncover inefficiencies.

How to calculate OEE in Excel?

Multiply the three components:
OEE = Availability × Performance × Quality
Each component is expressed as a percentage (e.g., 0.90 × 0.95 × 0.98 = 0.838 or 83.8%).

What does 85% OEE mean?

An OEE of 85% means the equipment is producing quality products at optimal speed with minimal downtime. It's considered world-class performance.

How to use OEE data?

Use OEE data to pinpoint bottlenecks, reduce downtime, improve maintenance planning, and track production trends for continuous improvement.

What is the best OEE?

100% OEE is ideal but rarely achieved. A score of 85% or above is considered world-class, while 60–75% indicates room for improvement.